Thermosetting injetion molding
Capacity:160 Ton~550 Ton
Vertical injection molding machines can be precisely matched to your specific injection molding task, while maintaining the best ergonomic technology. A variety of flexible vertical injection molding as well as task-specific equipment packages are available, for example for thermoset or silicone processing.
Description
Benefits & Features
Vertical injection molding machines function the same as traditional horizontal injection molding machines, however they are orientated to operate on the vertical axis. Vertical injection molding machines often incorporate a shuttle or rotary table, allowing loading and demolding within the machines cycle time.
SANTSAI vertical injection molding machines can be precisely matched to your specific injection molding task, while maintaining the best ergonomic technology. A variety of flexible vertical injection molding as well as task-specific equipment packages are available, for example for thermoset or silicone processing.
• Vertical four column clamping, vertical injection, ease to put and take out inserts.
• Single slide design, item put and take out of the work area, which shares ease operate, high safety character.
• Four column single slide table machine (1 upper mold, 1 bottom mold)
Please Click The Below Quick Links,Find Out Suitable Machine Model
Specs
| Specification | |||||
| Model | Unit | DK-1600S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф45 | Ф50 | Ф55 |
| Maximum injection pressure | Kg/cm2 | 2291 | 1856 | 1534 | |
| Theoretical shot volume | cm3 | 381 | 471 | 570 | |
| Maximum shot weight | g/Oz | 340（11.9） | 420（14.8） | 509（17.9） | |
| Injection rate | cm3/sec | 127 | 157 | 190 | |
| ( Clamping Unit ) | Clamping force | ton | 160 | ||
| Sliding Table size | mm | 440 × 700 | |||
| Sliding Table Stroke | mm | 700 | |||
| tie bar distance | mm | 460× 600 | |||
| Minimum mold thickness | mm | 250（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 350 | |||
| Open daylight | mm | 600（As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 125 | |||
| Ejector force | T | 4.0（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 75 | |||
| ( Others ) | Pump motor power | Kw | 18.5 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 10.7 | |||
| Total wattage | Kw | 29.2 | |||
| Oiltank capacity | L | 500 | |||
| Machine weight (approx.) | T | 8.5 | |||
| Machine dimensions(approx.) | m | 4.1×1.5× 3.0 | |||
| Specification | |||||
| Model | Unit | DK-2100S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф50 | Ф55 | Ф60 |
| Maximum injection pressure | Kg/cm2 | 2288 | 1891 | 1589 | |
| Theoretical shot volume | cm3 | 491 | 594 | 707 | |
| Maximum shot weight | g/Oz | 490（16） | 593（19.4） | 706（23） | |
| Injection rate | cm3/sec | 127 | 154 | 183 | |
| ( Clamping Unit ) | Clamping force | ton | 210 | ||
| Sliding Table size | mm | 540× 800 | |||
| Sliding Table Stroke | mm | 750 | |||
| tie bar distance | mm | 560× 700 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 400 | |||
| Open daylight | mm | 700（As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 22 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 12 | |||
| Total wattage | Kw | 34 | |||
| Oiltank capacity | L | 550 | |||
| Machine weight (approx.) | T | 14.9 | |||
| Machine dimensions(approx.) | m | 4.3×1.6× 3.3 | |||
| Specification | |||||
| Model | Unit | DK-2500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф50 | Ф55 | Ф60 |
| Maximum injection pressure | Kg/cm2 | 2288 | 1891 | 1589 | |
| Theoretical shot volume | cm3 | 491 | 594 | 707 | |
| Maximum shot weight | g/Oz | 490（16） | 593（19.4） | 706（23） | |
| Injection rate | cm3/sec | 127 | 154 | 183 | |
| ( Clamping Unit ) | Clamping force | ton | 250 | ||
| Sliding Table size | mm | 580×850 | |||
| Sliding Table Stroke | mm | 800 | |||
| tie bar distance | mm | 600× 735 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 450 | |||
| Open daylight | mm | 750（As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 30 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 12 | |||
| Total wattage | Kw | 42 | |||
| Oiltank capacity | L | 600 | |||
| Machine weight (approx.) | T | 21 | |||
| Machine dimensions(approx.) | m | 5.1×1.6× 3.7 | |||
| Specification | |||||
| Model | Unit | DK-3000S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф55 | Ф60 | Ф65 |
| Maximum injection pressure | Kg/cm2 | 2036 | 1711 | 1458 | |
| Theoretical shot volume | cm3 | 618 | 735 | 863 | |
| Maximum shot weight | g/Oz | 571（20.1） | 679（24） | 797（28.1） | |
| Injection rate | cm3/sec | 207 | 246 | 289 | |
| ( Clamping Unit ) | Clamping force | ton | 300 | ||
| Sliding Table size | mm | 600× 950 | |||
| Sliding Table Stroke | mm | 900 | |||
| tie bar distance | mm | 620× 780 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 450 | |||
| Open daylight | mm | 750(As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 30 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 17.5 | |||
| Total wattage | Kw | 47.5 | |||
| Oiltank capacity | L | 700 | |||
| Machine weight (approx.) | T | 21.6 | |||
| Machine dimensions(approx.) | m | 5.0×1.7× 3.7 | |||
| Specification | |||||
| Model | Unit | DK-3500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф60 | Ф65 | Ф70 |
| Maximum injection pressure | Kg/cm2 | 1866 | 1590 | 1370 | |
| Theoretical shot volume | cm3 | 791 | 928 | 1077 | |
| Maximum shot weight | g/Oz | 705（24.8） | 829（29.2） | 961（33.8） | |
| Injection rate | cm3/sec | 158 | 186 | 215 | |
| ( Clamping Unit ) | Clamping force | ton | 350 | ||
| Sliding Table size | mm | 620× 1050 | |||
| Sliding Table Stroke | mm | 1050 | |||
| tie bar distance | mm | 650×830 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 450 | |||
| Open daylight | mm | 750（As required） | |||
| Nozzle Center Height | mm | 200±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 37 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 19.8 | |||
| Total wattage | Kw | 56.8 | |||
| Oiltank capacity | L | 800 | |||
| Machine weight (approx.) | T | 25 | |||
| Machine dimensions(approx.) | m | 5.7×1.8× 3.8 | |||
| Specification | |||||
| Model | Unit | DK-4500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф65 | Ф70 | Ф75 |
| Maximum injection pressure | Kg/cm2 | 1968 | 1697 | 1478 | |
| Theoretical shot volume | cm3 | 1062 | 1232 | 1414 | |
| Maximum shot weight | g/Oz | 948（33.4） | 1099（38.8） | 1262（44.5） | |
| Injection rate | cm3/sec | 289 | 335 | 385 | |
| ( Clamping Unit ) | Clamping force | ton | 450 | ||
| Sliding Table size | mm | 650×1050 | |||
| Sliding Table Stroke | mm | 1050 | |||
| tie bar distance | mm | 680×900 | |||
| Minimum mold thickness | mm | 350（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 600 | |||
| Open daylight | mm | 950（As required） | |||
| Nozzle Center Height | mm | 200±20 | |||
| Nozzle Center Distance | mm | 200 | |||
| Ejector force | T | 7（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 150 | |||
| ( Others ) | Pump motor power | Kw | 41 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 19.8 | |||
| Total wattage | Kw | 60.8 | |||
| Oiltank capacity | L | 900 | |||
| Machine weight (approx.) | T | 34 | |||
| Machine dimensions(approx.) | m | 6.1×1.8× 4.2 | |||
| Specification | |||||
| Model | Unit | DK-5500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф70 | Ф75 | Ф80 |
| Maximum injection pressure | Kg/cm2 | 2057 | 1792 | 1575 | |
| Theoretical shot volume | cm3 | 1847 | 2121 | 2413 | |
| Maximum shot weight | g/Oz | 1648（58） | 1893（66.8） | 2153（76） | |
| njection rate | cm3/sec | 323 | 371 | 422 | |
| ( Clamping Unit ) | Clamping force | ton | 550 | ||
| Sliding Table size | mm | 720×1200 | |||
| Sliding Table Stroke | mm | 1200 | |||
| tie bar distance | mm | 750×1000 | |||
| Minimum mold thickness | mm | 450（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 600 | |||
| Open daylight | mm | 950（As required） | |||
| Nozzle Center Height | mm | 200±20 | |||
| Nozzle Center Distance | mm | 200 | |||
| Ejector force | T | 7（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 150 | |||
| ( Others ) | Pump motor power | Kw | 48 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 22 | |||
| Total wattage | Kw | 70 | |||
| Oiltank capacity | L | 1000 | |||
| Machine weight (approx.) | T | 34 | |||
| Machine dimensions(approx.) | m | 6.6×2.0× 4.5 | |||
Cases
Application Category
LSR injection molding industry application
Maternal and baby industry: The safety and forming process of liquid silicone materials are non-pollution, and have been widely used in the production of silicone products such as nipples, pacifiers, teether , bottles, spoons, suckers, brushes and so on in the maternal and baby industry.
Medical industry: The good biological characteristics and high-quality forming technology of liquid silicone materials have been widely used in the silicone accessories such as catheter & the joint, gastric tube, laryngeal mask, mask, dental bracket, negative pressure ball, incision protective cover, balloon and so on in the medical industrial.
Electronics industry: The waterproof, elastic and high precision forming process of liquid silicone material has been widely used in the silicone parts such as joint waterproof seals, horn diaphragm, mobile phone case, watch belt, button, earphone and so on in the electronics industry.
Automobile Parts Industry: The high permeability and high efficiency production process of liquid silicone material has been widely used in the silicone accessories such as LED perspective mirror,spark plug protector, wire harness seal ,sealing strips in automobile parts industry.
Labor Protection Industry: The soft touch, odorless and stable forming process of liquid silicone material has been widely used in the protective masks, gas masks, anti-dust and haze masks, noise-proof earplugs, protective mirror frames and other silicone parts in the labor protection industry.
Kitchen and sanitary industry: The production of liquid silicone material with high and low temperature resistance, non-toxicity and high qualified rate has been widely used in the production of cake mold, chocolate mold, stir-frying shovel, sprinkler, seal washer with pot cover and other silicone products in kitchen and sanitary industry.
Other Cases
Machine Disptach
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