BMC and DMC Vertical Injection
Capacity:140 Ton~630 Ton
Vertical injection molding machines can be precisely matched to your specific injection molding task, while maintaining the best ergonomic technology. A variety of flexible vertical injection molding as well as task-specific equipment packages are available, for example for thermoset or silicone processing.
Description
Benefits & Features
Vertical injection molding machines function the same as traditional horizontal injection molding machines, however they are orientated to operate on the vertical axis. Vertical injection molding machines often incorporate a shuttle or rotary table, allowing loading and demolding within the machines cycle time.
SANTSAI vertical injection molding machines can be precisely matched to your specific injection molding task, while maintaining the best ergonomic technology. A variety of flexible vertical injection molding as well as task-specific equipment packages are available, for example for thermoset or silicone processing.
• High injection pressure, steady, multi level injection pressure, speed adjustable, it can set according to the requirement of the product so as to guarantee product precision.
• Hydraulic motor drive screw pre-plasticizing, back pressure adjustable, shares good plasticizing purpose.
• Special development of the durable screw according to the feature of thermosets let the screw wear resistant and corrosion resistant.
• Compound mold plate design, guarantee mold heating and temperature keeping reduce the heating consumption, shares good stability.
• Optional machine type: DV-B standard series, DV-SB single slide table series, DV-B tiebarless series, Bakelite (BMC) machine type.
| Advantages: |
| >HighQuality >High Efficiency >High Precision >Energy-Saving |
| >High Performance-Price Ratio
The BMC injection molding machine inherits the original Germany and Italy design and high-quality manufacturing technology and it’s assembled in China. >Individuation According to the customer’s choice and actual demand, optimize the combination of clamping, injection and driver unit to satisfying all the requirements of customers and it’s also keep high efficiency. >High repetition precision The BMCserial injection molding machine optimizes injection process, guarantees repeated fling and consistent high-quality injection. Precision injection molding can be comparable to full electricity. >Reliability The BMC serial injection molding machine uses the high-quality components. It can work efficiently for a long time. Strong and durable, needn’t the frequent maintenance. |
| Designed Point 1: Clamping Unit | ||||||
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| >Larger space between tie bars, suitable for larger molds and multi-cavity necessary.
>Longer and wider guide length, higher repeatability precision, improving products quality and mold working-life. >Upgraded parts, Graphite-copper bushes and slider used on tie-bar, ejector and movable platen, ensure fast and precise mold close and open. >Better designed mechanical structure and toggle system, faster cycle time, and improve production efficiency. >European type ejector structure, larger space, convenient for maintenance. >Prepared enough space for upgrade and retrofits. >Built-in and adjustment free mechanical safety bar, more safe and convenient. >Much higher rigidity mechanical system than normal Chinese IMM, not only improve machine’s using life, but also can protect mold. |
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| Designed Point 2: Injection Unit | ||||||
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| >Wide variety injection unit with modular design can be provided depending on the features of molded products.
>Full supported injection unit with dual precise linear guide rails, ensure the best precision and fast start speed. >Dual carriage cylinders improve a better injection precision. >Injection unit steel pipes adopt pipe fitting to connect, no welding design ensure maintenance and after-service to be easier. >Mobile nozzle shield makes production and maintenance easier. >Imported high quality SKD61 material screw tip, check ring and thrust ring; a lot kinds of screws design can meet different plastic material and special processing injection molding needs. >The high torque and high speed hydraulic motor is used in the plasticizing motor with high efficiency and high response. >Double layer insulated material barrel, effective heat insulation, prevent scald, safer production process. >Roller slide structure to facilitate customers to change raw materials. |
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| Designed Point 3: Hydraulic System | ||||||
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| >Standard equipped with precise and energy saving servomotor system, energy saving capacity can reach to20%~80% than traditional injection machine.
>World famous brands hydraulic parts ensure machine’s reliability and fast response speed. >Visible and dischargeable oil tank, easy for hydraulic circuit maintenance. >Adopt modular adaptor valve blocks, hydraulic circuit and functions easy for up-grade and maintenance Effective reduce pressure loss and improve responsiveness. >Self-sealed magnetic suction filter, make your maintenance more convenient. >Logical distribution of pump oil suction port, oil tank oil outlet and hydraulic pipe fits, easy for maintenance. >Germany DIN standard hydraulic pipe fitting with seal, G screw thread style plug, avoid oil pollution |
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| Designed Point 4: Electric Part | ||||||
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| >World well-known brands electric parts.
>The high quality color liquid crystal controller, and the power system manufacturer cooperation research and development, the control is precise, the response speed is quicker, the powerful software control function, satisfies more different craft request. >Standard equipped LED three-color tower light with alarm, machine working situation is clear. >Modernized network management function available. >Water-proof rubber seal used on electric cabinet ensure high safety. >Machine program according to CE safety standard. |
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| Designed Point 5: Servo Energy-Saving System | ||||||
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| >The direct drive connection between the servo motor and the gear pump, provides excellent drive torque giving maximum acceleration and deceleration speeds for all machine functions. The patented drive system is a true advantage for high stability and repeatable molding conditions.
>The servo drive system provides significant cost savings for machine energy consumption compared to traditional hydraulic drive systems. >The consumption of hydraulic oil cooling water is dramatically reduced due to the on-demand control of the servo drive system. Only the required quantity of oil is used during each stage of the machine cycle, which eliminates bypass oil wastage as found in traditional hydraulic systems. |
Customized services for specific product and Sector, Such as
Two Color Machine
C Type Machine
Glass Fiber
Bakelite Machine
Zipper Machine
Horizontal clamping & vertical injection machine
Umbrella machine etc.
Specs
| ITEM | UNIT | BMC2000 |
| INJECTION UNIT | – | – |
| Screw Diameter | mm | 55 |
| Theoretical Shot Volume | cm³ | 651 |
| Shot Weight (BMC) | g | 1040 |
| Injection Pressure | Mpa | 160 |
| Max.screw Speed | rpm | 200 |
| CLAMPING UNIT | – | – |
| Clamping Force | KN | 2000 |
| Opening Stroke | mm | 440 |
| Distance Between Tie-bars | mm | 480X480 |
| Max.mold Height | mm | 525 |
| Min.mold Height | mm | 180 |
| Ejector Stroke | mm | 140 |
| Ejector Force | kN | 62 |
| OTHERS | – | – |
| Drive Power | kW | 18.5 |
| Heating Capacity | kW | 6.5 |
| Machine Dimensions | m | 5.3X1.6X3.1 |
| Machine Weight | t | 7 |
| ITEM | UNIT | BMC4000 |
| INJECTION UNIT | – | – |
| Screw Diameter | mm | 80 |
| Theoretical Shot Volume | cm³ | 1723 |
| Shot Weight (BMC) | g | 2670 |
| Injection Pressure | Mpa | 155 |
| Max.screw Speed | rpm | 160 |
| CLAMPING UNIT | – | – |
| Clamping Force | KN | 4000 |
| Opening Stroke | mm | 700 |
| Distance Between Tie-bars | mm | 720X700 |
| Max.mold Height | mm | 780 |
| Min.mold Height | mm | 250 |
| Ejector Stroke | mm | 150 |
| Ejector Force | kN | 79 |
| OTHERS | – | – |
| Drive Power | kW | 55 |
| Heating Capacity | kW | 15 |
| Machine Dimensions | m | 7.5X1.95X3.6 |
| Machine Weight | t | 16.8 |
| ITEM | UNIT | BMC5300 |
| INJECTION UNIT | – | – |
| Screw Diameter | mm | 85 |
| Theoretical Shot Volume | cm³ | 2219 |
| Shot Weight (BMC) | g | 3439 |
| Injection Pressure | Mpa | 160 |
| Max.screw Speed | rpm | 140 |
| CLAMPING UNIT | – | – |
| Clamping Force | KN | 5300 |
| Opening Stroke | mm | 770 |
| Distance Between Tie-bars | mm | 820X780 |
| Max.mold Height | mm | 810 |
| Min.mold Height | mm | 330 |
| Ejector Stroke | mm | 200 |
| Ejector Force | kN | 150 |
| OTHERS | – | – |
| Drive Power | kW | 55 |
| Heating Capacity | kW | 20 |
| Machine Dimensions | m | 8.5X2.35X3.6 |
| Machine Weight | t | 22.5 |
Cases
Application Category
1、Auto industry
① Lamp reflector (high temperature resistance and dimensional stability are required for the lamp reflector).
② Large parts of hood, and rear doors, electric heating box, engine hood,horn box, big lamp shell and branch electric head etc. 2、Precision parts
Circuit breaker shell without fuses, motor shell,loudspeaker box, cassette and video parts,copying machine, faxing machine, printing machine,medical equipment, measuring apparatuses etc.
3、Electric parts
Unsaturated resin is used as substrate of the BMC, and the electrical performance and flammability are better than that of the phenolic moulding plastics, and the application of the product in the electrical industry are increasingly broaden.
① High-voltage socket shell of TV parts, flyback transformer,wiring board, channel selection handle, eight-pin plug, coil bobbin, and discharger etc.
② Wiring parts like a breaker, a power distribution board, a gate switching board, a fuse box and a terminal box etc.
③ High-voltage parts,a vacuum circuit breaker shell, a baffle, an insulator, and an insulating board etc.
④ Other circuit breaker bases, a micro switch, and a coil frame etc.
4、Coil encapsulation part
Adopts the BMC mould press method to replace the complicated electrical treatments like the paint-soaking and insulate treatment of the electrical parts and assembly process of the shells (operations of the coil lacing, paint-soaking and drying etc. of the motor).
5、Daily products like microwave cookware, and electriciron shells etc.
Other Cases
Machine Disptach
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